Downloadable version availible at the bottom of the page.
⚠️ IMPORTANT INSTALLATION NOTES
These instructions apply specifically to the Air29 aluminum opening roof. Due to the 3‑panel‑wide roof configuration, special care must be taken during linkage assembly and panel installation.
Failure to follow these steps may result in misalignment, restricted motion, or light gaps between roof panels.
Joining Strip Installation
Each roof panel box includes a joining strip used between roof panels to prevent light leaking between joints.
- There will always be more joining strips than required
- The joining strip is the final component to be installed
Linkage Kits – Overview
Linkage kits must be fitted to the roof panels to create an opening roof system.
- Left‑hand (LH) and Right‑hand (RH) linkage assemblies are boxed together
- An intermediate linkage kit is used on Air27 and Air29 pods
Critical Linkage Orientation (AIR‑29)
When assembling linkage kits to the roof panels:
- The thickest part of the linkage bar must be positioned at the bottom
- The “V” shape halfway down the linkage bar must face upward
This orientation is critical on the AIR‑29 when the middle roof panels connect to the outer panels.
Incorrect orientation may not affect Air23, Air25, or Air27, but will affect Air29.
Linkage Kit Fixing
Secure the linkage kits to the roof panels using the supplied screws only.
- Each bag contains 12 screws (enough for one panel)
- Both linkage kits and roof blades are clearly marked Left (L) or Right (R)
- Always match L‑to‑L and R‑to‑R during assembly
Tolerance Adjustment (If Required)
If the roof assemblies are tight during installation:
- Remove the plastic strip running down the side of the screens
- This provides additional clearance and tolerance
This situation is more common on Air29 pods due to the 3‑panel width.
I
Roof Panel Installation Sequence
Installer feedback indicates the following method is easiest:
- Install one roof panel first
- Then install the middle and outer panels together
- Angle both panels in simultaneously due to tight fit
⚠️ THREE PERSONS MINIMUM REQUIRED
Critical Notes
- Always confirm linkage orientation before fixing
- Do not force roof panels into position
- Use tolerance strip removal only if required
- Final joining strips must be installed last
Reference
Aluminum Roof – Special Air29 Installation Steps
Installation Reference Document
This Zendesk article is intended as an installer‑facing reference and does not replace full installation documentation.
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